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Mercury Outboard Service Manuals

2-Stroke Outboards

PART NUMBER/ REVISION DATE	MODEL (PREFIX)	SERIAL NUMBERS	Buy Now
90-25500	All models, 1965 and Prior	All
90-68647	All Models, 1966 through 1974	All
90-75512	All Models, 1975 thru 1978, Except V-6 models.	All
**90-83072 s/s to 90-824936	2A(646)	(I) All
90-99503 / 1-884	2B (6A1)	(I) All
90-44477--1 / 1192	2.2/2.5/3.0/3.3	All
90-43183/483	3.5/3.6	All
**90-83073 ss to 90-824936	3.5 (642)	(I) All
90-96963 / 1-584	4A (6E0)/5C (6E3)	(I) All
90-17308R02 May 2003	4/5/102cc Sailpower	(U) 0A809601 and Above (B) 09477830 and Above (C) 0A809601 and Above
90-86136--1 /1-393	4 Gnat/90cc Sailpower4/4.5/7.5/9.8/20/40	All
**90-83074 ss to 90-824936	5A(661)	(I) All
**90-83075 ss to 90-824936	8A(647)/8A (655)	(I) All
90-12857 / 1-988	8C (6G1)	(I) All
90-14679 / 386	8B(677)/W8 (677)/Marathon 8 (677)9.9C (682)/15C (684)	(I) All
90-13449--1 / 1187	6/8/8 Sailmate/9.9/9.9 Sailpower/ 210 cc Sailpower/XR10/Magnum 10/ 10 Marathon/10 Sea Pro/15	(U) 0A197112 thru 0D280999 (B) 09503295 thru 09792199 (C) 0A708341 and Above
90-827242R02 / February 2003	6/8/8 Sailmate/9.9/9.9 Sailpower/ XR10/Magnum 10/10 Marathon/ 10 Sea Pro/15	(U) 0A197112 and Above (B) 09503295 and Above
90-891600R02 / February 2003	6/8/8 Sailmate/9.9/9.9 Sailpower/ XR10/Magnum 10/10 Marathon/ 10 Sea Pro/15	(I) All
**90-83076 ss to 90-824936	15A (651)/W15 (662)	(I) All
90-825298940 / 99315	Marathon/15 Sea Pro	All
90-92235--1 / 1984	18/25	(U) 6416712 and Below (B) 9390290 and Below (C) 7207857 and Below
90-43509--3 / 984	18/18XD/20/25/25XD25 Marathon/25 Sea Pro	(U) 6416713 thru 0G044026 (B) 9390291 thru 09807908 (C) 7207858 and Above
**90-83077 ss to 90-824936	20A (653)/25A (648)	(I) All
**90-83078 ss to 90-824936	25B (690)/28 (664)	(I) All
90-84681--1 /2-1091	20C (6A9)/25C (695)/ W25 (695) /30A (689)/ W30 (689) With Thru Prop Exhaust	(I) All
90-826883R03 / November 2002	20 Jet/20/25/25 Marathon/25 Sea Pro	(U) 0G44027 and Above (B) 09807909 and Above
90-826148R03 / July 2003	30/30 Marathon/30 Sea Pro/ 40 40 Marathon/ 40 Sea Pro (2 Cylinder)	(U) 0G053314 and Above (B) 09855139 and Above
90-42794--1 / 690	35/40 (2 Cylinder)	(U) 5823918 and Above (A) 9298956 and Above (B) 9298956 and Above (C) 7169338 and Above
90-84520--2 / 190	40A (676-A)/ 40B (676-B) 40C (6E9)/ W40 (676-A)	(I) All
90-814676R1 / December 1996	30 Jet/40/40 Magnum (4 Cylinder)	(U) 0C159200 and Above (B) 9570305 and Above (C) 0A748269 and above
**90-83079 ss to 90-824936 / 2-77	48 (670)/55 (663)/60 (675)	(I) All
**SIS-883 ss to 90-824936 / 484	55EL (663)	(I) All
**SIS-885 ss to 90-824936 / 584	W48 (670)/W55 (663)/60EL (6F0)	(I) All
90-86135--5 /1-593	45 & 50 (4 Cylinder) 50 & 60 (3 Cylinder, 2 Carburetor) AND 70 (3 Cylinder, 2 Carburetor)	(U) 4576237 and Above (A) 8042650 and Above (B) 9136250 and Above (C) 7088598 and Above (U) 4571652 thru 6428681 (A) 8042350 thru 8074512 (B) 913582 thru 9392276 (C) 7087823 thru 7208333
90-817643R1 / December 1996	45 Jet/50/55 Marathon/ 55 Sea Pro/60/60 Bigfoot/ 60 Marathon/60 Sea Pro	(U) 0D000750 and Above (B) 09671687 and Above
90-852572R02 / November 2002	40/50/55/60	(U) 0G531301 and Above (B) 09974454 and Above
90-86134--4 / 1291	75, 80 & 85 (4 Cylinder) AND 90, 115 &140 (In-line 6 Cylinder)AND 150 (In-line 6 Cylinder)	(U) 4590512 and Above (A) 8043775 and Above (B) 9139350 and Above (C) 7091098 and Above (U) 4112635 and Above (A) 8027115 and Above (C) 7047258 and Above (U) 4121435 and Above (A) 8028040 and Above (C) 7048783 and Above
90-13645--2 / 1095	70/75/75 Marathon/75XD/ 75 Sea Pro 80/90 (3 Cylinder) 1987 thru 1993 AND 100 & 115 (4 Cylinder) 1988 thru 1993	(U) 0A997142 thru 0D283221 (B) 09502135 thru 09793576 (C) 0A722297 and Above (U) 0B209468 thru 0D283221 (B) 09523034 thru 09793576 (C) 0A731673 and Above
90-830234R04 / May 2003	75/75 Marathon/ 75 Sea Pro 90/100/115/125/65 Jet/ 80 Jet 1994 and Newer	(U) 0D283222 and Above (B) 09793577 and Above
90-892568R04 / May 2003	75/75 Marathon/ 75 Sea Pro 90/100/115/125/65 Jet/ 80 Jet 1994 and Newer	(I)
90-86133--3 / 1984	150/175/200 1976 thru 1979 V-6 Models	(U) 5464485 and Below (A) 8063934 and Below
90-97658--3 / 1-488	135/135 Marathon/ 150 150 Marathon/W 150/150 XR2 150 Magnum/ 150 XR4 150 Magnum II/175/200/220 EFI/ 225 1980 thru 1988 Models	(U) 5464486 thru 0C100860 (A) 8063935 and Above
90-814098--1 /190	135/150/150 XR4/ 150 Magnum II 175/175 Ski 1989 Models AND 200/200XRi 1989 & 1990 Models	(U) 0C100861 thru 0C221499 (U) 0C100861 thru 0C291519
90-816249--1 /491	135/150/150 XR4/ 150 Magnum II 175/175 Ski/ 175 XRi 175 Magnum EFI 1990 Models AND 200/200XRi (2.5 Liter) 1991 Models	(U) 0C221500 thru 0D081999 (U) 0C291520 thru 0D081999
90-824052R3 / June 2002	135/150/150 XR6/ 150 Magnum III 150 EFI/ 175/175 EFI/200/ 200 EFI 150/200/ 225 Pro Max 150/200/ 225 Super Magnum 1992 and 2000	(U) 0D82000 and Above
90-878079R01 – August 2002	135/150XR6/ 150 Magnum III 150 EFI / 175/175 EFI/200/ 200 EFI 2000 and Newer	(U) 0G960500 and Above
90-883728 May 2001	150/175/200 EFI 2002 and Newer	(U) 0T409000 and Above
90-885565 /May 2001	150/175/200 EFI 2002 and Newer	(U) 0T409000 and Above (I)
90-822900R3 / December 1997	225/225 EFI/250 EFI 3.0 Liter Marathon/ 3.0 Liter Sea Pro 1994 and Newer	(U) 0D280813 and Above
90-884294R01 / September 2003	200/225/ 250 3.0 Liter Work EFI 2002 and Newer	(U) 0T409000 and Above
90-885590R01 / September 2003	200/225/ 250 3.0 Liter Work EFI 2002 and Newer	(U) 0T409000 and Above (I)
90-813779 / 1-1190	250/275 (3.4 Liter)	All
90-43508 / 1184	300/3.4 Liter	All
4-Stroke Outboards
90-857138R1 ss to 857138R02 /May 2003	4/5/6 (4-Stroke) 1999 and Newer	(U) 0R000001 and Above (B) 0P073456 and Above
90-888488R1 / May 2000	4/5/6 (4-Stroke) 1999 and Newer	(I)
90-827857R1 /November 1996	8/9.9 (4-Stroke)	(U) 0H000058 thru 0G589999
90-892248R01 February 2004	8/9.9 & 9.9 Bigfoot (4-Stroke)	(U) 0R042475 and Above
90-856159R02 /September 2002	9.9/15 (4-Stroke) (323cc) 9.9/15 Bigfoot (4-Stroke) (323cc)	(U) 0G590000 and Above
90-854785R2 /November 2001	25 Bigfoot (4-Stroke)1998 and Newer	(U) 0G590000 and Above
90-887769R2 /November 2001	25 Bigfoot (4-Stroke)1998 and Newer	(I)
90-857046R1 / November 2001	30/40/40 Bigfoot (4-Stroke)	(U) 0G760300 and Above
90-887770R1 / November 2001	30/40/40 Bigfoot (4-Stroke)	(I)
90-883064R01 ss to 883064R02 / December 2004	30/40 (4-Stroke) EFI 2002 and Newer	(U) 0T409000 and Above
90-885564 / December 2004	30/40 (4-Stroke) EFI 2002 and Newer	(U) 0T409000 and Above (I)
90-828631R3 / March 1999	40/45/50/50 Bigfoot (4-Stroke)	(U) 0G231123 and Above
90-883065R01 / September 2004	40/50/60 EFI (4-Stroke) 2002 and Newer	(U) 0T409000 and Above
90-888489R01 / September 2004	40/50/60 EFI (4-Stroke) 2002 and Newer	(I)
90-858896 /May 2000	50/60 (4-Stroke) 2001 and Newer	(U) 0T178500 and Above
90-888472 / May 2000	50/60 (4-Stroke) 2001 and Newer	(I)
90-858895R02 /April 2003	75/90 (4-Stroke) 2000 and Newer	(U) 0G960500 and Above
90-889718R02 / April 2003	75/90 (4-Stroke) 2000 and Newer	(I)
90-897725 / March 2005	75/90 4-Stroke EFI 2005 and Newer	(U) 1B172291 and Above
90-898008 March 2005	75/90 4-Stroke EFI 2005 and Newer	(I)
90-881980R02 ss to 90-881980R03 / April 2003	115 EFI (4-Stroke) 2001 and Newer	(U) 0T178500 and Above
90-887771R02 / April 2003	115 EFI (4-Stroke) 2001 and Newer	(I)
90-888465 / July 2002	225 EFI (4-Stroke) 2003 and Newer	(U) 0T653945 and Above
90-889595 / July 2002	225 EFI (4-Stroke) 2003 and Newer	(I)
Verado Outboards
90-897928T00 / July 2005	135/150/175 Verado 4-Stroke 2006 and Newer	(U) 1B227000 and Above (I)
90-897928100	Verado Section 1 - Important Information	All
90-897928200	Verado Section 2 - Electrical System	All
90-897928300	Verado Section 3 - Fuel System	All
90-897928400	Verado Section 4 - Powerhead	All
90-897928500	Verado Section 5 - Mid-Section	All
90-897928600	Verado Section 6 - Lower Unit	All
90-897928700	Verado Section 7, 8, & 9 - Attachments, Power Steering and Color Diagrams	All
90-896579T00 / July 2004	200/225/250/275 Verado 4-Stroke 2005 and Newer	(U) 0T980000 and Above
90-896580100	Verado Section 1 - Important Information
90-896580200	Verado Section 2 - Electrical System
90-896580300	Verado Section 3 - Fuel System
90-896580400	Verado Section 4 - Powerhead
90-896580500	Verado Section 5 - Mid-Section
90-896580600	Verado Section 6 - Lower Unit
90-896580700	Verado Section 7,8 & 9 - Attachments, Power Steering, and Color Diagrams
90-896582T00 / July 2004	200/225/250/275 Verado 4-Stroke 2005 and Newer	(I)
90-896583100	Verado Section 1 - Important Information
90-896583200	Verado Section 2 - Electrical System
90-896583300	Verado Section 3 - Fuel System
90-896583400	Verado Section 4 - Powerhead
90-896583500	Verado Section 5 - Mid-Section
90-896583600	Verado Section 6 - Lower Unit
90-896583700	Verado Section 7,8, & 9 - Attachments, Power Steering, and Color Diagrams
OptiMax Outboards
90-889785 April 2003	75/90/115 OptiMax Direct Fuel Injection	(U) 0T801000 and Above
90-892302 / April 2003	75/90/115 OptiMax Direct Fuel Injection	(I)
90-855347R02 / November 2002	135/150 OptiMax Direct Fuel Injection	(U) 0G590000 thru 0G960499
90-859494R1 / June 2000	115/135/150/175 OptiMax Direct Fuel Injection	(U) 0G960500 and Above
90-889816R1 / November 2002	115/135/150/175 OptiMax Direct Fuel Injection	(I)
90-855348R02 / November 2002	200/225 OptiMax Direct Fuel Injection	(U) 0G960500 and Above
90-889764R02 / November 2002	200/225 OptiMax Direct Fuel Injection	(U) 0G960500 and Above (I)
90-859769R03 / August 2003	200/225 OptiMax Direct Fuel Injection including DTS	(U) 0G960500 and Above
90-889643R03 / August 2003	200/225 OptiMax Direct Fuel Injection including DTS	(I)
90-889525 June 2002	OptiMax Diagnostic Guide 2000 and Newer	(U) All
90-889601 June 2002	OptiMax Diagnostic Guide 2000 and Newer	(I)
90-841916R01	225 Pro/Sport XS OptiMax Pro XS – 2005 and Newer Sport XS – 2006 and Newer	(U) 0T997974 (U) 1E000797
SmartCraft and DTS Publications
90-895372 / July 2004	SmartCraft Digital Throttle and Shift (DTS) - 10 Pin Engine Connection	(U)
90-896643 / July 2004	SmartCraft Digital Throttle and Shift (DTS) - 10 Pin Engine Connection	(I)
90-895072 / August 2004	SmartCraft Digital Throttle and Shift (DTS) - 14 Pin Engine Connection	(U)
90-896642 / August 2004	SmartCraft Digital Throttle and Shift (DTS) - 14 Pin Engine Connection	(I)
90-897790 / November 2005	SmartCraft Digital Throttle and Shift (DTS) - 14 Pin Engine Connection (Version 06)	(U) (I)
Miscellaneous Service Publications
90-814705R2 ss to 90-814705R03 / September 1998	Quicksilver Remote Controls
90-852429R1	Power Steering 70 to 200 2.5L and 3.0L	(U) 0C10000 and Above (B) 0958600 and Above
90-816981921 / 1291 1992	Technicians Handbook		No Longer Sold
90-816981930 / 1-1093 1993	Technicians Handbook		No Longer Sold
90-816981940 / 893 1994	Technicians Handbook		No Longer Sold
90-816981950 / 894 1995	Technicians Handbook		No Longer Sold
90-816981960 / 1095 1996	Technicians Handbook		No Longer Sold
90-816981970 / March 1997 1997	Technicians Handbook		No Longer Sold
90-878107 SS tp 90-878107R01 / September 1999	Recommended Service Tools (Current Models)
90-830571 / 1-696	Dealer Publications and Starting Serial Number Guide KEY		No Longer Sold

*Denotes individual Electric Outboard Service Manuals that are no longer available, order 90-16777A-1 Electric Outboard Set.
**Denotes individual Mariner Outboard Service Manuals that are no longer available, order 90-824936 Mariner Outboard Set.
(U) = UNITED STATES
(A) = AUSTRALIA
(B) = BELGIUM
(C) = CANADA
(I) = INTERNATIONAL

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